Machine connectivity × Utilisation × Maintenance

Machine Connectivity & Production Dashboards

Collect machine data automatically and build on-premise or cloud dashboards to track utilisation, schedule maintenance and generate reports, with audit records always ready.

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Everyday challenges

Still tracking machines by hand?

No real-time visibility

You only find out how long a machine stopped, and why, by walking the floor.

Unreliable utilisation

Manual logs and spreadsheets arrive a day late and are not always accurate.

Missed maintenance

Maintenance cycles tracked on paper are easy to miss, leading to breakdowns.

Last-minute audit prep

Records are gathered only when a customer or ISO audit is coming.

Your whole plant on one screen

The system automatically collects running, idle, alarm and output data from every machine and shows it on one dashboard, viewable from the office or a phone.

Utilisation and OEE are calculated from actual machine time, maintenance is scheduled by hours or date, and every record is kept and ready to export.

Production dashboard mock-up: utilisation, OEE, live machine status, maintenance schedule and alerts

Key features

From data collection to decisions

Production dashboard

Machine status, output and alarms in one view, on-premise or in the cloud, on PC, tablet or phone.

Utilisation & OEE

Calculated automatically from running, idle and downtime to reveal bottlenecks.

Maintenance scheduling

Schedule by run hours, output or date, with automatic reminders and full maintenance history.

Automatic reports

Daily, weekly and monthly reports generated automatically and exported to Excel or PDF.

Real-time alerts

Notify the right people via LINE or email when a machine stops too long, a parameter drifts or maintenance is due.

Audit records

Operation, alarm and maintenance records kept in full to support ISO 9001, IATF 16949 and customer audits.

Architecture

Four layers, no machine modification

1
Equipment
Existing machines
CNC machine tools, injection molding machines, presses, PLC-controlled equipment and more.
2
Data capture
No modification
Stack-light data capture or PLC / CNC / molding machine protocol bridges, leaving machine programs untouched.
3
Data
On-premise or cloud
Stored on your own server or a cloud platform, planned around your security and access needs.
4
Applications
Dashboards & reports
Dashboards, utilisation analysis, maintenance scheduling, alerts and report export.

Deployment

On-premise or cloud, your choice

On-premise

Data stays in your plant

Runs on your server or industrial PC
Fits corporate security and intranet policies
Works without an internet connection

Cloud

Anywhere access

View dashboards remotely on phone or tablet
Manage and compare multiple plants
No server to maintain, easy to scale

Ready for ISO and customer audits

Auditors most often ask for maintenance records, alarm handling and production history. The system records every maintenance task, alarm and resolution and exports reports in the format you need.

Audit preparation goes from a last-minute scramble to records that are always ready, and every improvement is backed by data.

How it works

From equipment survey to go-live

1
Equipment survey
We review machine types, controller models and management needs.
2
Choose data capture
Stack-light capture or protocol bridges per machine, confirming the available data.
3
Build dashboards & reports
Screens, report formats and alert rules designed around how you work.
4
Training & acceptance
We help your team get started and fine-tune based on real use.

Equipment monitoring products

Stack-light data capture, grounding resistance, vacuum and current measurement.

PLC / molding / CNC communication

Protocol bridges that read machine data without modification.

Vibration monitoring & predictive maintenance

Catch faults before they stop your line.

Case studies

Equipment monitoring case studies

All case studies

Equipment Monitoring

HMI Equipment Monitoring System

Wireless relays capture equipment power signals and show up to 32 machines on one HMI, with instant alarms on abnormal status.

Wireless IoT

Remote Machine Monitoring System

Machine status sent over LoRa with up to 8 km line-of-sight range, cutting patrol time and keeping a full equipment history.

Equipment Monitoring

INSP-E220 Auxiliary Equipment Power Status System

Centralised status checks for every enabled device, with grouped views, scheduled logging and one-touch alarm reset.

Plan your machine connectivity project

Share your equipment list and goals, and our engineers will recommend the data capture approach and scope.